Personal Design and Modeling Projects - Colbert, WA

D.I.Y. Ceiling Fan

Project overview

I had an idea for a open-bodied, industrial inspired ceiling fan using nothing more than my 3D printer and a few parts, pieces (and a propellor) lying around the shop.

Details

I utilized Autodesk Fusion to create a 3D model of the framework that incorporates all the parts and pieces I'd need to create this unique ceiling fan.

The motor and chain drive were sourced from a discarded e-bike and power is provided by a repurposed computer power supply. I lot of thought went into making this a durable and dependable ceiling fan for my office, since it was going to be ceiling mounted over my head!

Specifications

Drive motor 12 volt

Drive system 3D printed and metal gear chain drive

Printer filament used PLA

Results

The project was a great success. The fan is durable and quite effective for cooling. Still working well 4 years later!

Completed 3D design in Fusion.
Built, mounted and working like a charm!

Proof of concept videos

Bench testing

Making sure it's balanced and functioning properly.

First run

It's as not quiet as I'd hoped, but blowing lots of air!

Bench testing
Suspended spindle mount test fit.
Setting backlash on the 3D printed gears.
Testing ceiling mount system.
In-place and doing it's thing!
The parts donor.

Peter Dahlmann

1701 E Half Moon Lake Rd | (509) 499-5151 | peterd913@gmail.com

© Peter Dahlmann, 2026